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Cloud-native manufacturing optimization

The Future of Dental Manufacturing, Today.

Create better outcomes for dental labs and manufacturers through connected design & manufacturing optimization & automation in a cloud-native platform.

DentSolv cloud-native platform connecting dashboards to dental manufacturing equipment
The Problem: Scrap, Rework, Lead Time

Designs with Flaws Lead to Production Failures.

Dental labs frequently create and submit designs to manufacturing with critical flaws, leading to production failures, wasted time and material, and extended lead times. This impact is felt by the dentist, the lab, and the manufacturer.

The Solution: DentSolv analyzes and optimizes every new job in seconds with your digital manufacturing strategy in mind.

Illustration of the scrap/rework loop caused by design flaws across CAD/CAM, manufacturing, and clinical delivery

DentSolv’s Position: The Missing Layer

Not CAD vs CAM — DentSolv is the manufacturing firewall between lab creativity and manufacturing reality.

Manufacturing Guardrails

Deterministic geometry checks and constraint enforcement (product spec, machine limits, material/process limits), with automated validation/reporting so issues are caught before they hit production.

Example of a deterministic abutment angle check used for manufacturing guardrails

Dental Geometry Preparation

Geometry repair/optimization for mesh artifacts, undercuts, smoothing, manufacturability, and margin (band) + body thickness corrections—plus geometry sectioning for precise downstream control and repeatability.

Dental 3D geometry preparation example with feature segmentation

Execution Intelligence Layer

Strategy → toolpaths → G-code → nesting. Strategy selection + governed execution as part of the manufacturing plan, built on an in-house 3D engine and dental-specific mesh handling.

Toolpath visualization representing execution intelligence from strategy to G-code

Manufacturing Workflows: Analyze → Optimize → Execute

Abutment Workflow (Single-Unit)

1

Step 1 — Analyze & Auto-Report

Analyze the new case and generate reports automatically. Analysis includes Smart Abutment Body Angle, Overall Body Thickness, Margin Thickness, Dimensions, and Mesh artifacts.

2

Step 2 — Optimize Case Geometry

Optimization includes abutment margin edge rounding, mesh undercuts, mesh artifact smoothing, and geometry sections for precise downstream control.

3

Step 3 — Execute Manufacturing Strategy

Apply toolpath strategies based on geometry analysis and sectioning, calculate G-code, and determine nesting requirements.

Abutment workflow example showing geometry sectioning and manufacturing preparation
Crown/coping workflow example with toolpath overlay

Coping & Crown Workflow

1

Step 1 — Deconstruct, Analyze, Reconstruct Sections

Analysis includes Margin Thickness, Margin Band Inner/Outer Bounds, Overall Body Thickness, and geometry constraints in critical areas.

2

Step 2 — Adjust & Optimize

Optimization includes margin correction and wall-thickness correction to optimize for manufacturing and mitigate scrap.

3

Step 3 — Execute Manufacturing Strategy

Apply toolpath strategies based on geometry analysis and sectioning, calculate G-code, and determine nesting requirements (CAM now, nest & post later).

Why DentSolv is Unique

DentSolv is a cloud-native manufacturing optimization layer (Design → Optimize → Execute) that connects design output to real manufacturing constraints at scale.

Every new case is analyzed in seconds with manufacturing strategy in mind—so labs and milling centers move from design intent to production-ready output with fewer surprises.

Manufacturing-First CAD/CAM Intelligence

Manufacturing-first CAD/CAM intelligence: checks angles, thickness, margins, dimensions, and mesh artifacts so designs ship ready for production—not discovered late in QC.

Dental-Specific Geometry Engine

Custom dental 3D engine + proprietary mesh stack provide deterministic geometry optimization (undercuts, artifact smoothing, margin handling, controlled sectioning) and reliable feature deconstruction/splitting.

Execution Intelligence & Automation

Execution intelligence + governed automation (where others stop): strategy selection driven by geometry/sections, plus G-code + nesting requirements via an Automation IDE and execution engine.

Cloud Platform Benefits

DentSolv is delivered as a cloud-native platform to unlock value quickly—lower cost of ownership, highly scalable infrastructure, and the fastest time-to-value with low IT overhead.

  • Lower cost of ownership.
  • Highly scalable architecture aligned with growing digital dentistry volumes.
  • Fastest time to value with browser-based access and managed infrastructure.
  • Lowest IT overhead for labs and manufacturers.
  • Enterprise accounts can lock cloud versions for compliance with validated workflows.
  • Designed to integrate with existing CAD/CAM and production systems.

Built for Distributed Manufacturing

DentSolv supports a "prepare here, manufacture there" model—centralized preparation and validation can drive consistent output across remote manufacturing sites while keeping automation governed and auditable.

The Proven Engineering Leadership

Jon Caliguri headshot

Jon Caliguri

Founder

  • 18 years in B2B manufacturing SaaS leadership.
  • Experienced in scaling product and engineering organizations.
Nik Lundholm headshot

Nik Lundholm

Founder

  • 20+ years in dental manufacturing software development and automation.
  • Builder of the “Automation IDE” production-grade automation layer.
  • Main automation / solution architect.
Mike Caliguri headshot

Mike Caliguri

Founder

  • 25+ years in digital manufacturing and SaaS leadership.
  • Expert in manufacturing automation and operations.

Transform Your Manufacturing Workflow

Fewer production failures, less waste/rework, and shorter lead times. Request a full technical walkthrough.

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